In addition to easier access and a totally new design, what else can you expect when you visit G.E. Mathis Company’s brand new website?
Here’s an overview of the latest updates:
1. Improved accessibility – Our new drop-down navigation menu makes it easier to browse our valuable resources along with our company information. The navigation menu is conveniently located at the top of each page, so users can easily access our services, portfolios, photo gallery, and more.
2. More user-friendly experience – With over a century’s worth of experience, we at G.E. Mathis Company pride ourselves on delivering quality services and capabilities to our customers. With that in mind, we’ve ensured that our recently optimized site offers the best possible user experience. We’ve achieved this goal by implementing a completely new and more appealing design, all the while making it simple to access our site on any device, whether it’s a desktop, tablet or mobile device.
3. Enhanced information – We know when users visit a website, they want to find the most current and relevant information quickly and easily. Our new site highlights past projects we’ve successfully completed by showcasing them in our portfolios, which feature jobs in laser cutting, rolling, forming, plasma cutting, and welding. We also provide the most up-to-date information on all of the services we offer, including:
- Laser Processing
- High-Def CNC Plasma Cutting
- CNC Punching
- Precision Forming/Bending
- Plate Rolling
- Hardox Wearparts Fabrication
- Plate Shearing
We encourage you to browse our new site today to learn more about the intricate and close-tolerance fabrication services we provide for a vast range of industries, from agricultural, to chemical, to marine, to high-quality components and much more. You can also always contact us with any questions or learn how we can assist you with your next project.
What to Consider for Your Next Project
Metal forming, or bending, is one of the most common types of sheet metal fabrication. The process manipulates flat sheets of steel, aluminum, and other high performance metals by bending or pressing around a straight axis to obtain a new three-dimensional shape. These shapes can then be deburred, polished, punched, or otherwise customized to create specialty metal components, either as part of a greater system or on their own.
Here are three major factors contribute to the success of a formed metal component.
1. Material Elasticity: Have you compensated for spring back?
When planning a design and evaluating material choices, it’s essential to remember spring back: a material will always tend to bend back to its original shape. Fabricators and formers can often take this into account and compensate by over bending the material beyond its desired final radius, allowing the metal to “spring back” into the proper final position.
2. Minimum Inside Bend Radius: Avoiding Material Fractures
To avoid material fractures or weakness in a bent component, careful material evaluation needs to be considered from the start. Each material type has a unique recommended minimum. Inside Bend Radius is critical to evaluating its radii — as the thickness of a material increases, so does the minimum inside bend radius. Every material has its own ratios, which can help to determine the best fit for a project.
3. Bending Direction: Optimizing Natural Ductility
When sheet metal is milled, it’s stretched in particular directions. The resulting grains impact the nature and strength of the material in a given direction, so be sure to note whether a sheet is being formed with (longitudinally) or across the grain.
By bending with the grain, fabricators work with the material’s natural ductility and apply less bending force, but projects are more prone to outside cracking. By bending across the grain, more tonnage will always be needed for forming, but can create a much tighter inside bend radius for the final project.
Types of Custom Formed Metal Components
Metal forming specialists craft the critical components needed to support almost every industry — aerospace, military, automotive, medical, food service, manufacturing, communications — the list goes on and on. At G.E. Mathis Company, we produce a wide range of large precision components, including:
- Bump Formed Sections
Precision Metal Forming at the G.E. Mathis Company
With over a century of experience in specialty metalworking, the G.E. Mathis Company is known for commitment, professional certifications, and the highest quality precision work. Our six precision press brakes can handle a full range of capacities, from 400 to 1,000 tons, with thicknesses of up to two inches. We offer metal fabrication beyond bending and forming, too — precision laser processing, plate rolling, and shearing are a few of our capabilities.
Our team forms components for heavy equipment, frame rails, wear parts, and so much more. Contact us to discuss your next project with one of our metal forming professionals or learn more about our capabilities today.
It’s always a great experience for us to interact with other manufacturers and see what new technologies are trending in the industry. Trade shows and conferences provide us the chance to do just that. This year, G.E. Mathis Company sent a team to attend the FABTECH trade show, which took place in Chicago in November.
At this year’s event, we exhibited, presenting ourselves as a job shop able to fabricate component parts for potential customers. We showcased our various capabilities, which allowed us to show the breadth of work we can handle. It was an exciting show for us, we saw a lot of traffic, and we were able to connect with current customers as well as meet new customers and generate some good leads for future business. We had two of our reps manning the booth at all times, enabling them to answer any questions regarding our capabilities as well as keep a pulse on the industry.
As the show features equipment vendors, fabricators, and businesses that sell services, it is the perfect opportunity for a company like ours to share our capabilities and see what else is happening throughout the industry. For us, it was nice to gain exposure to new people, and we hope to be able to build on the leads we generated. Overall, we thought this year’s show was a success, and we look forward to the industry’s future events. We hope to see you there!
During the initial planning phase of fabrication, there are many things to consider. One of the most important of these considerations is material selection—what’s the absolute best choice for your part?
In industries and applications where the metal will be coming into contact with other hard materials that can wear it out due to abrasion, a good choice is an abrasion resistant (AR) plate. AR plates are designed for use in harsh environments.
Of course, there’s more than one type of AR plate, and we would recommend using Hardox®. Hardox® is chemically engineered to provide abrasion resistance throughout the entire thickness of the material, not just the surface. Many other AR plates only offer the abrasion resistance on the surfaces of the material, becoming softer towards the center of the material. Specific benefits of Hardox® include:
- Hardox® is generally more formable.
- Readily weldable without pre- or post- heating (whereas pre- and post-heat may be necessary to prevent stress fractures in the material and the weld itself when using regular AR plates, no heat treatment is needed for Hardox® up to 2 inches).
- Longer part life as a result of even abrasion resistance throughout the thickness of the plate.
- Hardox® is blasted and primed at the mill, which results in material that better resists rusting and scaling.
While different machining processes and specific environments can affect material choice, as a general rule, when an AR plate is right for the job, Hardox® can be highly advantageous. In mining, construction, and other industries, it’s been known to save time, money, and worry. As an official Hardox® Wear-Parts member, (one of only a handful in the country audited and authorized by SSAB, the maker of Hardox®), G.E. Mathis has a great deal of experience using it, and therefore is well aware of its benefits. When selecting abrasion-resistant material, put your confidence in a fabricator with a proven track record.
You’re a customer in the architectural field, and you’re in need of precision laser cut stainless steel panels for your next project. In order for your project to go off without a hitch, these ¼” thick stainless steel panels must measure 63” in width and 143” in length. Not only do you need a quantity of 91 pieces, but you also need the large metal panels to be laser cut to a tolerance of ±0.015 in. To top it off, your project schedule is under a time crunch, and it is necessary that you receive these parts within the next few weeks. It’s pertinent, then, that you find a metal working company who can meet all of your needs in a quick turnaround time. Where do you go?
For one firm in particular, they came to GE Mathis. This customer came to us with an engineered drawing of these exact needs. So how did we fulfill their requirements? We took A240-T304 stainless steel and used our 6,000 watt laser to cut the stainless steel plates precisely to the customer’s specifications. Once the panels were cut, we then ground and de-burred the laser cut edges to ensure that the panels were precise and ready to use. Even better – we were able to do all of this in four weeks! It is important to our entire staff to meet the needs of every customer – whether in the architectural field or other industrial fields.
What do we want to achieve in 2013? As the new year gets off to a good start, all of us here at GE Mathis have reflected on the year that was and are setting future goals. So what do we have in mind?
2012 was a positive year of growth, not just for us, but for manufacturing as a whole. This past year, we have seen an upward growth and we would certainly like to build on that in 2013. Currently, as we are trending upwards, we are slowly returning to a more comfortable manufacturing level—close to a place we held prior to the recession. Our customers have said they are cautiously optimistic about the growth, and we attribute our current success to our wide range of capabilities.
How do we hope to grow ourselves and contribute to the industry? Currently, we are expanding our capabilities, so that we continuously meet the requirements of our customers. As we continue to see positive signs of improvement in the economy, we hope that our capabilities can contribute to this progress. Recently, we invested in new machinery that provides us with unique welding capabilities. After putting this machine into operation, we hope to service a wide range of applications and industries.
What’s one of our biggest goals for 2013? To help contribute to the growth of the economy and manufacturing, and to see industry reach the height it held before the recession. By advancing our capabilities and services, we have high expectations for our business and that of the manufacturing world!
Manufacturing. It’s all the rage recently, especially during the month of October—it had been named National Manufacturing Month, in fact. According to a recent article, several national manufacturing associations and departments co-produced National Manufacturing Day (held on October 5th) in order to raise more awareness about manufacturing right here in America. Since companies have been so receptive to the idea, it was decided to extend the awareness for a whole month! Here at G.E. Mathis, we understand the importance and value of domestic manufacturing, especially since we are a U.S. manufacturer ourselves. Here are some key reasons why we believe American manufacturing is something to celebrate:
- Economic benefits: The more manufacturing we can do domestically, the less we rely on others and the better state our economy is in. It is economically beneficial for us to export more than we import—the more we can manufacture ourselves, the more solid our economy will be.
- Higher employment: Not only does manufacturing in the U.S provide more jobs and livelihoods for workers, but it creates even further demand for jobs. For example, here at G.E. Mathis, we produce components and products that our clients use for their products—therefore, our work is in turn spurring more work once ours is completed.
- Higher quality: We are proud not only to be considered “Made in America,” but also to meet the highest quality standards. Not to mention, if you work with a domestic manufacturer, you have the option to check in on the production process and ensure that the products you are receiving meet your specifications.
- Shorter lead times: With manufacturing being done domestically, the turn-around time is cut down dramatically.
To learn more about American manufacturing, join us in celebrating MFG Day!
Diversification. What is diversification, and why is it so pertinent to us, here at GE Mathis?
To start, diversification is defined (by Merriam Webster) as a balance in industries or classes to a portfolio, or the increase in the variety of products offered. It is a word that has often described our company, due to the fact that we have not limited ourselves to one application, one fabrication process, or the production of one fabricated part. In fact, our long history has given us extensive experience and a vast portfolio.
What are some products we are skilled in fabricating?
Intermediate bulk containers (IBCs) for chemical applications and high quality components for OEMs in the construction, mining, defense, and agricultural industries.
What materials can we work with?
Everything from a wide variety of Duplex SS to HARDOX® and Domex to common grades like A36, Gr-50, Gr-80, T1 and AR plate.
What fabrication processes are we experts in?
Everything from laser processing, forming, rolling, plate shearing, high def plasma cutting with bevel capabilities and welding.
What has enabled us to have such a diversified company?
There are many factors, including our lead times, ISO quality standards, and our HARDOX® wearparts membership. Our capabilities have expanded over the years, primarily because we continue to upgrade our equipment and focus on having the longest and most precise fabrication capabilities (for example, we can fabricate parts from 16 gauges to 2 in. thick!). We have continued to set our sights on improving our business and our capabilities. In other words, whatever it takes to get the job done right.
Welcome to G.E. Mathis and our blog, the space where we plan to open a dialogue with you, our customers, and all those interested in the metal fabrication industry. We enjoy a rich history of quality, integrity, and craftsmanship that began with our great grandfather, a ‘tin knocker’ who opened a sheet metal fabrication shop here in Chicago at the turn of the 20th century. Dedication and hard work earned him a reputation for producing the highest quality fabrications, which, along with superior customer service, sowed the seeds for expansion. The shop went through a transition into the ventilation business, where continuously developing skills and technology led to jobs fabricating heavier steel plate components, which then further transitioned us into the multi-service contract manufacturer that we are today.
With the knowledge and skill passed through the hands of four generations, G.E. Mathis has become a nationwide supplier of long, intricate, and close tolerance fabrications. We operate a large, 135,000 sq. ft. facility housed in three separate buildings equipped with some of the largest and most versatile metal fabrication equipment available today, as well as 21 overhead bridge-type cranes for efficient material handling. Advanced production and control technologies allow us to deliver parts with the tightest tolerances in the industry, and our ISO 9001:2008 certified quality assurance program ensures product integrity and customer satisfaction.
Providing a full range of services including laser and plasma cutting and forming, plate shearing, and CNC punching, along with plate rolling, welding and metal finishing, we are excited about furthering our capabilities: we are supplementing our current equipment list with a new large press brake and a submerged arc and MIG welding system at the end of the summer. We hope you take advantage of our expanded offerings in the fall!
Thanks for stopping by to read about G.E. Mathis; we hope to see you on these pages again soon. If you would like to learn more about our capabilities, please visit our website or contact us today.